Qingdao Lenado Intelligent Equipment Co., Ltd. is one of the most reliable manufacturers and suppliers of complete cng filling station compressor in China. With a professional production team, we are able to meet the needs of the majority of our customers. Welcome to wholesale bulk customized complete cng filling station compressor from our factory.
High-Efficiency CNG Filling Station Compressor for Natural Gas Refueling - TYCZ-S Series
Discover our advanced CNG filling station compressor with hydraulic piston technology, offering oil-free lubrication, dual-system redundancy, and PLC automation for reliable natural gas refueling operations.
Product Overview
Our CNG filling station compressor represents the pinnacle of natural gas compression technology, specifically designed for CNG refueling stations. As a core component in any CNG filling station, this hydraulic piston compressor delivers exceptional performance, reliability, and efficiency for both standard stations and sub-stations.
The TYCZ-S series compressor is engineered to meet the demanding requirements of modern CNG refueling infrastructure, providing a complete solution from natural gas intake to high-pressure storage and dispensing. With its innovative hydraulic drive system and dual-piston design, this compressor ensures continuous operation with minimal downtime.
Core Technology and Design
Hydraulic Piston Compression System
The heart of our CNG filling station compressor is the advanced hydraulic piston technology. Unlike traditional mechanical compressors, our design utilizes a hydraulic drive system that offers several key advantages:
Oil-Free Lubrication: Ensures contamination-free compressed natural gas, maintaining gas purity for vehicle fuel systems
Dual-System Redundancy: Features two independent compression systems for enhanced reliability and continuous operation
No Unloading Start: Hydraulic system allows for smooth startup without the need for unloading, reducing wear and energy consumption
Variable Speed Control: PLC-controlled variable frequency drive optimizes energy usage based on demand
Intelligent Control System
Integrated with a sophisticated PLC control system, the compressor offers fully automated operation with remote monitoring capabilities. The system continuously monitors pressure, temperature, vibration, and other critical parameters to ensure safe and efficient operation.
Technical Specifications
Compressor Model Comparison
|
Model |
TYCZ-S-1600 |
TYCZ-S-2400 |
TYCZ-S-3200 |
TYCZ-S-4000 |
|
Intake Capacity |
1,600 Nm³/h |
2,400 Nm³/h |
3,200 Nm³/h |
4,000 Nm³/h |
|
Exhaust Pressure |
25 MPa (3,625 psi) |
25 MPa (3,625 psi) |
25 MPa (3,625 psi) |
25 MPa (3,625 psi) |
|
Motor Power |
132 kW |
160 kW |
200 kW |
250 kW |
|
Compression Stages |
3-stage |
3-stage |
3-stage |
3-stage |
|
Cooling Method |
Water-cooled |
Water-cooled |
Water-cooled |
Water-cooled |
|
Lubrication System |
Oil-free hydraulic |
Oil-free hydraulic |
Oil-free hydraulic |
Oil-free hydraulic |
|
Control System |
PLC + VFD |
PLC + VFD |
PLC + VFD |
PLC + VFD |
|
Dimensions (L×W×H) |
4.5×2.2×2.5 m |
5.2×2.5×2.8 m |
6.0×2.8×3.0 m |
7.0×3.2×3.5 m |
|
Weight |
8,500 kg |
11,000 kg |
14,500 kg |
18,000 kg |
|
Noise Level |
≤85 dB(A) |
≤85 dB(A) |
≤85 dB(A) |
≤85 dB(A) |
|
Applicable Station Type |
Sub-station |
Standard station |
Mother station |
Large mother station |
Product Advantages
1. Superior Oil-Free Operation
The hydraulic piston design eliminates the need for traditional lubrication systems, ensuring the compressed natural gas remains completely free of oil contamination. This is critical for maintaining the integrity of vehicle fuel systems and meeting strict environmental standards.
2. Dual-System Redundancy
With two independent compression systems, our CNG filling station compressor offers unmatched reliability. If one system requires maintenance, the other can continue operation, minimizing downtime and ensuring continuous refueling service.
3. Energy-Efficient Design
The variable frequency drive (VFD) system automatically adjusts compressor speed based on demand, reducing energy consumption during periods of low usage. This intelligent control can result in energy savings of up to 30% compared to fixed-speed compressors.
4. Advanced Safety Features
Integrated safety systems include:
Emergency shutdown (ESD) system
Overpressure protection
Temperature monitoring and automatic shutdown
Vibration detection
Gas leak detection and ventilation
5. Remote Monitoring and Control
The compressor is equipped with a comprehensive remote management system that allows operators to monitor performance, receive alerts, and perform diagnostics from any location. This feature is particularly valuable for managing multiple CNG filling stations.
Application Scenarios
Urban CNG Refueling Stations
Ideal for city-based CNG filling stations serving public transportation fleets, taxi services, and private vehicle owners. The TYCZ-S-1600 and TYCZ-S-2400 models are particularly suitable for urban environments with space constraints.
Industrial and Fleet Operations
Large industrial facilities and commercial fleet operators benefit from the TYCZ-S-3200 and TYCZ-S-4000 models, which can handle high-volume refueling requirements for buses, trucks, and other heavy-duty vehicles.
Remote and Harsh Environments
The robust design and advanced protection systems make these compressors suitable for operation in extreme climates, from the cold temperatures of northern regions to the high heat and humidity of tropical areas.
Engineering and Installation
Modular Design
The compressor is delivered as a complete skid-mounted unit, significantly reducing installation time and complexity. All components - compressor, motor, control panel, and auxiliary systems - are pre-assembled on a single base frame.
Customization Options
We offer various customization options to meet specific site requirements, including:
Specialized foundation designs
Enhanced weather protection
Additional safety systems
Custom paint and corrosion protection
Integration with existing station infrastructure
Maintenance and Support
Preventive Maintenance Program
Our comprehensive maintenance program includes:
Regular performance inspections
Component condition monitoring
Predictive maintenance based on operational data
Scheduled replacement of wear parts
Remote diagnostics and troubleshooting
Training and Documentation
Complete training programs are available for station operators and maintenance personnel. Comprehensive documentation includes operation manuals, maintenance schedules, parts lists, and troubleshooting guides.
Environmental and Economic Benefits
Reduced Emissions
By enabling the transition from diesel to cleaner-burning natural gas, our CNG filling station compressors contribute to significant reductions in greenhouse gas emissions and air pollutants.
Lower Operating Costs
The combination of energy efficiency, reduced maintenance requirements, and extended equipment life results in substantially lower total cost of ownership compared to traditional compressor technologies.
Conclusion
Our CNG filling station compressor represents the state-of-the-art in natural gas compression technology. With its innovative hydraulic piston design, advanced control systems, and comprehensive safety features, it provides a reliable, efficient, and cost-effective solution for all types of CNG refueling applications.
Whether you're building a new CNG filling station or upgrading an existing facility, our TYCZ-S series compressor delivers the performance, reliability, and environmental benefits you need to succeed in the growing natural gas vehicle market.
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