CNG Daughter Station & Skid-Mounted Substation Systems

 

 

A CNG daughter station (substation) is an integrated skid-mounted refueling and booster facility designed to receive compressed natural gas from transport tube trailers and dispense it into natural gas vehicles (NGVs) or industrial networks without direct pipeline infrastructure. Engineered for high residual gas recovery and continuous commercial duty, the system integrates the unloading panel, hydraulic reciprocating compressor, priority filling control panel, ASME/GB storage cascades, and electronic dispensers onto a single or multi-skid modular structure.

 

 
  • CNG Substation Integrated Compressor
    Qingdao Lenado’s skid-mounted CNG substation integrated compressor adopts hydraulic two-stage compression, fully unmanned operation, built-in unloading, storage, cooling & gas dispensing systems. 2000/2500Nm³/h flow, 25MPa working
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  • Integrated LNG Skid-Mounted Station
    The LNG pump skid consists of a cryogenic submerged pump and pump sump, together with associated vacuum-insulated piping and remotely operated valves. It is capable of performing functions such as self-pressurization unloading,
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  • CNG Hydraulic Piston-type Sub-station Compressor
    The hydraulic piston compressors produced by our company offer advantages over traditional mechanical piston compressors, including lower energy consumption, less noise, a lower failure rate, and reduced maintenance costs.
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  • CNG Integrated Liquid-Driven Substation Compressor
    Product Overview Our CNG integrated liquid-driven substation compressor adopts advanced hydraulic liquid-driven compression technology. As a domestic pioneer in the hydraulic-driven compressor industry in China, we have independently
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  • Hydraulic Piston Natural Gas Compressor
    Discover the high-efficiency CNG substation compressor by Genketech. Featuring hydraulic piston technology, low energy consumption, and automated PLC control. Ideal for NGV refueling stations.
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  • CNG Mother Station Engineering Design
    Professional CNG natural gas refueling mother station full turnkey engineering service, custom design, full process purification-dehydration-compression-filling, comply GB & SY/T standards, stable 25MPa output, low dew point, safe auto
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  • CNG Hydraulic Reciprocating Daughter Station Compressor
    Featuring a two-stage compression configuration and a closed-loop water cooling system, the unit boasts a rational yet compact structure that simplifies routine maintenance and servicing.
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  • Integrated CNG Daughter Station Compressor System
    Product Overview The Integrade CNG Daughter Station Compressor System is an integrated skid-mounted CNG fueling solution designed for areas without pipeline gas infrastructure. By combining the compressor unit, unloading system, gas
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  • CNG Substation Compressor
    High-efficiency, oil-free CNG substation compressor (2500 Nm³/h, 20MPa in). Skid-mounted hydraulic design with low power consumption (2×45KW). ISO & CE standards
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  • CNG Mother Station Equipment
    Product Highlights & Key Features Advanced Hydraulic Piston Drive System Unlike traditional mechanical compressors, our CNG mother station compressors utilize a hydraulic drive system . This ensures a smoother compression stroke,
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  • Gas Daughter Station Compressor
    Product Introduction The Natural Gas Daughter Station Compressor is a complete booster system designed to pressurize natural gas-sourced from tube trailers or low-pressure pipeline networks-to 20–25 MPa, thereby meeting the refueling
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  • CNG Daughter Station Equipment
    A complete set of CNG daughter station compressor equipment refers to an integrated system that begins with gas intake-sourced from a tube trailer or a low-pressure pipeline network-and proceeds through stages of compression, cooling, and
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System Configuration & Types

 

Skid-Mounted Integrated Substation System

Features an all-in-one architecture combining unloading, compression, priority sequencing, storage, and dual-hose dispensing on a compact structural steel base, minimizing on-site civil work and piping installation time.

Hydraulic Piston-Driven Daughter Station Compressor

Utilizes a hydraulic-driven reciprocating architecture that replaces traditional mechanical crankshafts with smooth fluid power, ensuring lower mechanical stress and extended service intervals.

Standalone Modular Substation Compressor Unit

Dedicated booster skid engineered to interface with existing cascade storage systems and multi-bay dispensers for high-throughput urban or highway transport hubs.

 

Key Technical Parameters

 

Technical Parameter

Specification Range / Standard

Inlet Pressure (from Tube Trailer)

3.0 MPa – 20.0 MPa (Dynamic pressure drop tracking)

Rated Flow Capacity

1,000 Nm³/h – 2,500 Nm³/h

Maximum Working Discharge Pressure

25.0 MPa (Adjustable up to 250 bar)

Compression Stages

Hydraulic two-stage compression loop

Drive System

Electro-hydraulic proportional pump unit (Dual-motor configuration available)

Cooling Method

Closed-loop plate heat exchanger with forced-air radiator

Residue Gas Recovery (Low-Pressure Drawdown)

Down to 0.5 MPa – 1.0 MPa residual trailer pressure

Electrical & Control Standard

PLC automation (Siemens/Schneider) with Ex d II BT4 explosion-proof rating

 

Application Scenarios

 

 

Off-Pipeline Commercial NGV Refueling Hubs

Urban and intercity vehicle refueling stations situated beyond municipal medium-pressure gas pipeline networks.

 

Logistics & Heavy-Duty Fleet Depots

Dedicated private fueling yards for municipal bus fleets, mining trucks, and commercial LNG/CNG logistics transport centers.

 

Industrial Gas Peaking & Emergency Supply

Temporary or permanent industrial substitute gas injection skids providing continuous fuel for boilers and ceramic kilns during pipeline maintenance.

 

 

Selection Criteria & Engineering Checklist

 

CNG Mother Station Engineering Design

Trailer Gas Source Profile

Match compressor inlet suction pressure decay curves with standard 20MPa and 25MPa type I/II/III steel or composite tube trailers.

 
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Flow Rate vs. Peak Hour Demand

Calculate hourly dispensing volume to determine whether a 1000 Nm³/h or 2500 Nm³/h flow configuration with multi-bank cascade storage is required.

 
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Ambient Operating Envelope

Specify extreme temperature protection packages (-40°C arctic or +50°C desert conditions) for compressor lube oil, valves, and electrical enclosures.

 
Integrated CNG Daughter Station Compressor System

Residue Gas Optimization

Evaluate the system’s low-pressure suction threshold to ensure maximum gas extraction from incoming trailers, directly reducing per-cube fuel wastage.

 

 

Manufacturing, Materials & Quality Control
 

Structural Skid Fabrication

Structural carbon steel frames welded in compliance with AWS D1.1 standards, blast-cleaned to Sa 2.5, and coated with marine-grade anti-corrosion epoxy primers and polyurethane topcoats.

Pressure Vessel & Piping Integrity

High-pressure stainless steel tubing (316L) and seamless thick-walled carbon steel pipes subjected to 100% X-ray radiographic inspection and hydrostatic testing at 1.5 times the maximum working pressure.

Hydraulic Power Unit Assembly

Precision-machined hydraulic cylinders and proportional control blocks tested for volumetric efficiency, internal bypass leakage, and thermal stability under continuous full-load operation.

Factory Acceptance Testing (FAT)

Every fully assembled skid undergoes a 72-hour continuous no-load and full-load gas run test monitoring vibration signatures, discharge temperature, noise levels (<75 dB(A) at 1 meter), and automated PLC interlock safety responses.

 

Power Supply Alignment

Layout Adaptability

Skid footprints and component orientations (linear, L-shaped, or split configurations) engineered to fit exact plot dimensions and local safety clearance boundaries.

Retail Big Data

Electrical configurations customized for 380V/415V/480V, 50Hz/60Hz, 3-phase industrial power grids with customized transformers and soft-start/VFD panels.

SCADA & Telemetry Integration

Provision of Modbus RTU, Profibus, or Ethernet communication protocols for remote station monitoring, automated billing, and leak detection telemetry.

 

 

Factory Workshop

 

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FAQ

 

Q: How does a hydraulic piston compressor differ from a traditional mechanical reciprocating compressor in a daughter station?

A: Traditional mechanical units rely on crankshafts, connecting rods, and crossheads that experience mechanical wear and higher vibration under fluctuating trailer pressures. The hydraulic-driven system uses a closed-loop hydraulic fluid column to directly drive the piston, delivering smoother stroke reversals, lower noise output (<75 dB), fewer moving wear parts, and higher tolerance to wet or varying inlet gas conditions.

Q: What is the minimum residual pressure the daughter station can extract from a tube trailer?

A: The integrated unloading system and low-stage suction design allow the compressor to draw down tube trailers to a residual pressure of 0.5 MPa to 1.0 MPa, maximizing gas utilization and minimizing stranded residual fuel in empty trailers.

Q: What safety interlocks are integrated into the skid control system?

A: The automated PLC system continuously monitors high/low suction pressures, discharge temperature limits, hydraulic oil levels, vibration anomalies, and flame/gas concentrations. Upon detecting any out-of-spec parameter, the system instantly triggers emergency shut-down (ESD) solenoid valves and cuts power to the motor.

Q: What documentation and third-party certifications are supplied with export units?

A: Each shipment includes complete Manufacturer Data Reports (MDR) containing material mill test certificates (MTC), ASME/PED pressure vessel compliance documentation, non-destructive testing (NDT) reports, electrical explosion-proof certificates, and factory acceptance test (FAT) performance curves.

Qingdao Lenado Intelligent Equipment Co., Ltd. is one of the most experienced CNG daughter station manufacturers and suppliers in China. We have world-leading production equipment and strong manufacturing capabilities. Please rest assured to wholesale bulk customized CNG daughter station from our factory.

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