Qingdao Lenado Intelligent Equipment Co., Ltd. is one of the most reliable manufacturers and suppliers of cng daughter booster station in China. With a professional production team, we are able to meet the needs of the majority of our customers. Welcome to wholesale bulk customized cng daughter booster station from our factory.
CNG Daughter Booster Station - Integrated CNG Substation Pressure Boosting System
Meta Description
Discover our integrated CNG substation pressure boosting system for efficient natural gas refueling. Complete CNG daughter booster station solution with
compressor, storage, and control systems.
Product Overview
Our CNG daughter booster station represents the pinnacle of integrated natural gas refueling technology, featuring a sophisticated CNG substation pressure boosting
system at its core. Designed for EPC contractors and terminal operators, this turnkey solution delivers rapid deployment and seamless operation for CNG refueling
applications worldwide.
Substation Process Flow
The CNG daughter booster station operates through a precisely engineered process flow:
1. Gas Reception: High-pressure CNG is delivered via tube trailers at 200-250 bar (2,900-3,625 psi)
2. Primary Storage: Gas is transferred to on-site Gas Cylinder Bank at 200-250 bar (2,900-3,625 psi)
3. Pressure Boosting: The CNG substation pressure boosting system elevates pressure from Gas Cylinder Bank to 250-300 bar (3,625-4,350 psi)
4. Final Distribution: Boosted gas is delivered to vehicle refueling points at optimal pressure levels
Role of the Pressure Boosting System
At the heart of our CNG daughter booster station is the advanced pressure boosting system, which serves as the critical link between Gas Cylinder Bank and refueling operations. This system ensures:
• Consistent pressure supply for reliable refueling
• Efficient gas transfer from Gas Cylinder Bank to vehicles
• Precise pressure control for safety and performance
• Seamless integration with PLC control systems
Pressure Profile Analysis
From Tube Trailer to Vehicle Refueling:
• Tube Trailer Input: 200-250 bar (2,900-3,625 psi)
• Gas Cylinder Bank Storage: 200-250 bar (2,900-3,625 psi)
• After Boosting: 250-300 bar (3,625-4,350 psi)
• Vehicle Refueling: 200-250 bar (2,900-3,625 psi)
This pressure profile ensures optimal gas flow and refueling efficiency while maintaining safety standards.
Single Line Diagram Description
The CNG daughter booster station features a streamlined single line configuration:
Tube Trailer → High-Pressure Piping →Gas Cylinder Bank → Pressure Boosting System → Refueling Dispensers
This simple yet effective design minimizes pressure drops and maximizes system reliability.
Technical Specifications
|
Parameter |
Typical Value |
Unit |
|
Input Pressure Range |
200-250 |
bar (2,900-3,625 psi) |
|
Output Pressure Range |
250-300 |
bar (3,625-4,350 psi) |
|
Compression Capacity |
1,200-1,500 |
Nm³/h |
|
Motor Power |
75-110 |
kW |
|
Operating Temperature |
_20 to +50 |
°C (-4 to +122 °F) |
|
Control System |
PLC-based |
- |
|
Safety Rating |
SIL 2 |
- |
Key Product Advantages
1. Rapid Deployment: Pre-engineered modules enable quick site installation and commissioning
2. Integrated Control: Advanced PLC system ensures seamless coordination between compressor,Gas Cylinder Bank, and refueling stations
3. Energy Efficiency: Optimized compression process reduces operational costs
4. Reliability: Robust design with redundant safety features for continuous operation
5. Scalability: Modular architecture allows for easy capacity expansion
Application Scenarios
• Urban Refueling Stations: Ideal for city-based CNG vehicle refueling
• Industrial Complexes: On-site refueling for fleet operations
• Remote Locations: Standalone solution for areas without pipeline access
• Transit Hubs: High-volume refueling for public transportation
• Mining Operations: Reliable fuel supply for off-road vehicles
Engineering and Integration Capabilities
Our CNG daughter booster station exemplifies superior engineering integration. The CNG substation pressure boosting system is meticulously designed to work in perfect harmony with Gas Cylinder Bank, refueling dispensers, and the central PLC control system.
This integrated approach ensures:
• Synchronized Operation: All components operate in coordinated sequence
• Real-time Monitoring: Comprehensive sensors provide continuous performance data
• Automated Control: PLC system manages pressure levels and safety protocols
• Remote Access: SCADA integration for off-site monitoring and control
Global Support and Service
With a worldwide network of service centers, we provide comprehensive support for our CNG daughter booster station solutions. Our team of experts offers technical
assistance, spare parts, and maintenance services to ensure optimal performance throughout the equipment lifecycle.
FAQ: How to Choose Between Electric Drive and Hydraulic Drive for Substation Boosting Compressors?
Comparison of Drive Technologies
|
Feature |
Electric Drive |
Hydraulic Drive |
|
Efficiency |
85-92% energy efficiency |
70-80% energy efficiency |
|
Maintenance |
Lower maintenance requirements |
Higher maintenance due to hydraulic fluid |
|
Control Precision |
Excellent speed and pressure control |
Good control with proper tuning |
|
Environmental Impact |
Clean operation, no fluid leaks |
Potential for hydraulic fluid leaks |
|
Initial Cost |
Higher initial investment |
Lower initial cost |
|
Operating Cost |
Lower long-term operating costs |
Higher fluid and maintenance costs |
|
Space Requirements |
Compact footprint |
Requires additional space for hydraulic system |
|
Noise Level |
Generally quieter operation |
Can be noisier due to hydraulic pumps |
|
Temperature Sensitivity |
Less affected by temperature changes |
Performance can vary with fluid temperature |
|
Best Applications |
Fixed installations, urban areas |
Mobile applications, harsh environments |
Decision Factors
Choose Electric Drive When: - You prioritize energy efficiency and lower operating costs - Environmental considerations are paramount - The installation is in a controlled environment - You require precise control and automation
Choose Hydraulic Drive When: - Initial cost is a primary concern - The application requires mobility or frequent relocation - The operating environment is extremely harsh - You need high torque at low speeds
Our engineering team can provide detailed analysis and recommendations based on your specific project requirements and operating conditions.
For more information about our CNG daughter booster station solutions and to discuss your specific project requirements, contact our engineering team today.
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