Qingdao Lenado Intelligent Equipment Co., Ltd. is one of the most reliable manufacturers and suppliers of natural gas booster compressor station in China. With a professional production team, we are able to meet the needs of the majority of our customers. Welcome to wholesale bulk customized natural gas booster compressor station from our factory.
Product Overview
The Natural Gas Booster Compressor Station is a complete, integrated solution designed for applications where pipeline natural gas pressure needs augmentation or for small-scale independent refueling stations. This modular system provides reliable pressure boosting capabilities while maintaining the highest standards of safety and efficiency.
Site Layout Design
The station adopts a compact, modular layout with clearly defined functional zones:
1.Compressor Module Area - Central location for the skid-mounted compressor units
2.Filtration & Metering Zone - Positioned at the gas inlet for pre-compression treatment
3.Cooling System Area - Adjacent to compressor modules for efficient heat dissipation
4.Control & Electrical Room - Isolated section for automation systems and power distribution
5.Safety & Ventilation Zone - Perimeter area with gas detection and emergency systems
The total footprint ranges from 200 to 500 m² (2,150 to 5,400 ft²) depending on capacity requirements, with all modules arranged for optimal workflow and maintenance access.
Compression System Configuration
Standard Configuration: - 2-4 compressor skids (N+1 redundancy) - Reciprocating or screw compressor types - Electric motor or gas engine drive options - Automatic load/ unload control
Sizing Logic: - Base capacity: 5,000 Nm³/day (177,000 ft³/day) - Scalable in 5,000 Nm³ increments - Maximum capacity: 50,000 Nm³/day (1.77 million ft³/day) - Pressure ratio: 3:1 to 8:1 depending on application
Auxiliary Systems
1. Filtration System
•Multi-stage filtration (5μm to 0.01μm)
•Coalescing filter separators
•Automatic drain systems
•Differential pressure monitoring
2. Metering Package
•Ultrasonic flow meters
•Temperature and pressure compensation
•Custody transfer accuracy (±0.5%)
•Data logging and remote transmission
3. Cooling System
•Air-cooled aftercoolers
•Recirculating water system (optional)
•Temperature control valves
•Heat recovery options
4. Safety & Ventilation
•Emergency shutdown system (ESD)
•Flare or closed vent system
•Gas detection sensors
•Fire protection equipment
Skid-Mounted Design Features
The natural gas booster compressor station utilizes advanced skid-mounted technology:
•Complete factory assembly - 90% pre-assembled before shipment
•Modular construction - Easy transportation and rapid installation
•Weatherproof enclosures - IP55 rating for outdoor operation
•Sound attenuation - <85 dB(A) at 1 meter
•Foundation requirements - Simple concrete slab (no special foundation)
Technical Specifications
|
Parameter |
Standard Range |
Options |
|
Capacity |
5,000-50,000 Nm³/day |
Custom configurations |
|
Inlet Pressure |
0.1-10 MPa (15-1,450 psi) |
Higher pressures available |
|
Outlet Pressure |
1.0-25 MPa (145-3,625 psi) |
Application specific |
|
Compression Stages |
1-3 stages |
Based on pressure ratio |
|
Power Range |
55-500 kW (75-670 HP) |
Electric or gas drive |
|
Cooling Method |
Air-cooled standard |
Water-cooled optional |
|
Control System |
PLC with HMI |
SCADA integration |
|
Operation Mode |
Unmanned automatic |
Remote monitoring |
Product Advantages
Fully Modular Design - Factory-assembled modules ensure consistent quality and reduce on-site construction time by 60-70%
Unmanned Operation Capability - Advanced automation system with remote monitoring and control
Rapid Deployment - Skid-mounted units can be installed and commissioned within 2-4 weeks
Scalable Capacity - Modular design allows for easy capacity expansion as demand grows
Low Maintenance Requirements - Predictive maintenance system with extended service intervals (4,000-8,000 hours)
Application Scenarios
1. Pipeline Pressure Boosting
Ideal for intermediate pressure boosting in long-distance natural gas pipelines where pressure drops below required levels.
2. Small CNG Refueling Stations
Perfect solution for independent compressed natural gas refueling stations serving local fleets.
3. Industrial Gas Supply
Provides reliable gas supply for industrial customers located at the end of distribution networks.
4. Remote Area Gas Distribution
Suitable for gas distribution in remote areas where pipeline pressure is insufficient.
Project Planning Considerations
When designing a natural gas booster compressor station project, consider:
•Site Selection - Proximity to gas source and load centers
•Environmental Conditions - Ambient temperature, seismic zone, corrosion environment
•Power Supply - Availability and quality of electrical power
•Permitting Requirements - Local regulations for gas processing facilities•Future Expansion -Reserved space for capacity upgrades
Conclusion
The modular natural gas booster compressor station offers a comprehensive solution for pipeline pressure boosting and small-scale gas distribution applications. With its skid-mounted design, unmanned operation capability, and scalable capacity, this system provides an efficient and cost-effective solution for modern gas infrastructure projects.
For detailed project planning and customization options, please contact our engineering team to discuss your specific requirements.
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