Qingdao Lenado Intelligent Equipment Co., Ltd. is one of the most reliable manufacturers and suppliers of lng truck fueling station in China. With a professional production team, we are able to meet the needs of the majority of our customers. Welcome to wholesale bulk customized lng truck fueling station from our factory.
Product Overview
The LNG Truck Fueling Station – Heavy-Duty Dual-Pump Skid is engineered specifically for high-throughput logistics hubs, freight corridors, and heavy-duty truck fleets. Designed to eliminate bottlenecks and maximize station turnover, this integrated skid-mounted system delivers rapid, simultaneous refueling for two trucks at once, dramatically reducing vehicle downtime and queue wait times.
Built with PLC + Variable Frequency Drive (VFD) technology, the station operates in fully automatic unattended mode while delivering smooth, shock-free pump starts. Its compact outdoor skid design enables rapid deployment with minimal civil engineering, making it the ideal solution for logistics operators seeking reliability, speed, and low total cost of ownership.
Technical Specifications
|
Parameter |
TYL-2×15 Model |
TYL-2×22 Model |
|
Equipment Type |
Integrated Outdoor Skid |
Integrated Outdoor Skid |
|
Working Medium |
Liquefied Natural Gas (LNG) |
Liquefied Natural Gas (LNG) |
|
Rated Dispensing Capacity |
40m³/h |
42m³/h |
|
Maximum Flow Rate |
340 L/ min × 2 (dual nozzle) |
350 L/ min × 2 (dual nozzle) |
|
Cryogenic Pump Power |
15kW×2 |
22 kW×2 |
|
Total Installed Power |
~30 kW |
~44 kW |
|
Temperature-Increasing Vaporizer |
300 Nm³/h |
300 Nm³/h |
|
EAG (Emergency Air Gas) Vaporizer |
150 Nm³/h |
150 Nm³/h |
|
Control System |
PLC + VFD (Variable Frequency) |
PLC + VFD (Variable Frequency) |
|
Operation Mode |
Fully Automatic/ Unattended |
Fully Automatic/ Unattended |
|
Installation |
Outdoor, Plug-and-Play Skid |
Outdoor, Plug-and-Play Skid |
Core Components
1. Cryogenic Submerged Pumps (Dual)
Immersed directly in the LNG storage tank for optimal cooling and cavitation prevention
High-efficiency multi-stage centrifugal design
Optional Brands: American ACD, French Cryostar, or certified domestic manufacturers
Engineered for continuous heavy-duty cycling with extended MTBF
2. Temperature-Increasing Vaporizer (300 Nm³/h)
Ambient air-heated finned tube heat exchanger
Converts a controlled portion of LNG to gas for tank pressure regulation and station purge
Zero external power consumption; recovers cold energy efficiently
3. EAG (Emergency Air Gas) Vaporizer (150 Nm³/h)
Critical safety component for rapid depressurization during emergency shutdowns
Safely vents and vaporizes LNG without atmospheric liquid discharge
Ensures compliance with NFPA 52 / EN 13645 safety standards
4. PLC + VFD Control System
Industrial-grade programmable logic controller with touchscreen HMI
VFD Soft-Start: Eliminates electrical surge, reduces mechanical stress on pumps and piping, and cuts peak power demand by 20–30%
Real-time monitoring of flow, pressure, temperature, and liquid level
Automatic fault diagnosis, data logging, and remote communication capability (Modbus/4G optional)
Process Flow Description
LNG Storage Tank → Cryogenic Submerged Pumps → VFD-Regulated Flow → Dual Dispensing Nozzles → Heavy-Duty Truck Cylinders
Step-by-Step Operation:
1. Storage & Supply: LNG is stored at ~-162°C in a vacuum-insulated tank. The submerged pumps draw liquid directly from the tank base.
2. Pressurization & Metering: Dual pumps pressurize LNG to 0.8–1.2 MPa. High-precision cryogenic flow meters track exact dispensed volume.
3. Simultaneous Dispensing: Two independent dispensing lines allow two trucks to refuel concurrently. Operators simply connect the nozzles; the PLC auto-manages flow distribution.
4. Cold Energy Recovery: The temperature-increasing vaporizer uses ambient air to warm excess LNG, maintaining optimal tank pressure without external heaters.
5. Safety Venting: In emergency or overpressure scenarios, the EAG vaporizer instantly converts vented LNG to gas, preventing liquid release and ensuring safe atmospheric discharge.

✅ Key Advantages for Logistics Operators
Double the Throughput, Half the Wait Time
Dual-pump, dual-nozzle architecture enables simultaneous refueling of two heavy-duty trucks. Cuts average station dwell time by 40–50%, dramatically improving fleet turnover.
⚡ High-Flow Precision (Up to 350 L/min/Nozzle)
Optimized hydraulic design delivers rapid filling without pressure spikes or cavitation. A standard 1,000L truck cylinder fills in 3–4 minutes.
VFD Energy Savings & Soft Start
Variable frequency control matches pump speed to real-time demand. Eliminates grid shock during startup, extends equipment life, and reduces monthly electricity costs by 20–30%.
️ High-Durability Cryogenic Pumps
Pumps are rated for continuous heavy-cycle operation. Optional premium brands (ACD/Cryostar) deliver 20,000+ hours MTBF, minimizing unplanned downtime.
Fully Automatic & Unattended
PLC automation handles sequencing, safety interlocks, and dispensing calculations. No constant operator presence required-ideal for 24/7 highway or depot stations.
Rapid Outdoor Skid Deployment
Factory-tested, pre-piped, and pre-wired. Requires only foundation, power, and tank connection. Installation time: 3–5 days. Zero complex civil works.
Recommended Configuration Guide
|
Fleet Profile |
Recommended Model |
Pump BrandSuggestion |
Why? |
|
High-Frequency LogisticsHub(>80 trucks/ day, 24/7operation) |
TYL-2×22 |
French Cryostar orAmerican ACD |
Maximum flow + premium pump durability ensures uninterrupted high-cycle service |
|
Regional Freight Corridor (40-70 trucks/ day, scheduled shifts) |
TYL-2×15 |
Certified Domestic orACD |
Balanced ROI, sufficient capacity, lower upfront cost |
|
Mining / Heavy IndustrySites (Harsh environment,remote location) |
TYL-2×22 |
Cryostar |
Higher head pressure capability + proven reliability in extreme conditions |
|
Budget-ConsciousStartups |
TYL-2×15 |
Domestic (High-Quality) |
Meets baseline throughput with full PLC/VFD automation and warranty support |
Pro Tip: For stations targeting long-haul trucking networks, we recommend pairing the TYL-2×22 + Cryostar configuration with a card-payment POS module and cloud-based remote monitoring. This combination delivers enterprise-grade uptime, automated billing, and fleet management integration.
Ideal Applications
✅ Heavy-Duty Logistics Parks & Fleet Depots
✅ Highway LNG Service Corridors & Truck Stops
✅ Port & Intermodal Freight Terminals
✅ Mining & Construction Equipment Yards
✅ Cross-Border Freight Hubs
Ready to Accelerate Your Fleet Operations?
|
Stop losing revenue to refueling bottlenecks. Our LNG Truck Fueling Station – Heavy-Duty Dual-Pump Skid is built for logistics operators who demand speed, reliability, and smart energy management. Free Site Layout & ROI Analysis Factory-Tested & Commissioning Support 24-Month Warranty + Lifetime Technical Support Contact our LNG Station Engineers Today for a customized quotation and delivery timeline. Let's power your fleet faster, safer, and smarter. |
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